/Cast Polymer Molding
Cultured Stone &
CAST POLYMER MOLDING

Cultured Stone &

Solid Surface Molding

Cultured stone and solid surface molding create seamless solid surfaces for residential, institutional, and commercial surface applications that can visually mimic a variety of natural stone surfaces while being lighter, more durable, and allow for enhanced design flexibility.

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Across all composites manufacturing processes for any market, Composites One offers the broadest product line of composites and advanced materials, MRO supplies, and process materials.
Technical and HSE Support for Cast Polymer Molding

Technical and HSE Support for Cast Polymer Molding

Composites One offers personalized technical support for customers manufacturing with the process of cultured stone and solid surface molding, as well as the most up-to-date information on regulatory and compliance requirements.

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PROCESS OVERVIEW

Cultured Stone & Solid Surface Molding

Cultured marble/stone and solid surface molding incorporate a blend of polyester, vinyl ester, or acrylic resins, a variety of inorganic fillers, color pigments and other additives, to produce a non‐porous, uniform material. Cultured marble/stone applications generally incorporate a gel coated surface that can simulate natural veining or other natural stone characteristics. Solid surface molding incorporates a variety of color chips, natural stone chips, or pigments to simulate granite or other visually consistent surfaces. The size, shape and thickness of these surfaces are determined by the configurations of the molds used. Other equipment used for these applications include automated mixers, vibration units to remove air in the matrix and post heating to accelerate and improve product cure. 

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Media Content

Example Applications

Cast Polymer Molding